x-PK Engineering primarily serves to the radial shaft seal industry, delivering specialized laser solutions tailored to seal manufacturers' needs. Occasionally, we extend our expertise to customers from other industries seeking to develop bespoke laser processes for unique applications. In these instances, we collaborate with our esteemed university partner RWTH Aachen, FH Aachen, to offer comprehensive laser process development services, ensuring innovative and precise solutions for diverse industrial challenges. Following are our parter companies and organizations.

Laser Process Development

Developing a new laser application involves several key steps, from conceptualizing the idea to finalizing the product for use. Here’s a structured approach to guide you through the process:

Identify the Need or Problem

Research and Define the Problem: Identify a specific need or problem that can potentially be addressed with a laser application. Conduct research with customer to ensure there is a good value-added solution fit for implementing laser solution.

Feasibility Study

Brainstorm Ideas:

We brainstorm with our expert team to address the identified problem with the help of right laser. It can be considering different types of lasers (e.g., CO2, fiber) and their properties (wavelength, power, etc.).

Feasibility Study:

Evaluate the technical and economic feasibility of your ideas. Look into existing technologies and see how they can be improved or adapted.

Conducting Primary Tests:

We conduct laser process tests on customer parts by first gathering detailed specifications, including material type, thickness, and desired outcomes. We perform a preliminary assessment of the material properties and review any similar past projects to anticipate challenges. Our team sets up and calibrates the laser machine for the specific material, selecting initial parameters such as power, speed, focus, and frequency. We then run initial test samples to observe the laser's interaction with the material and inspect the results for precision, quality, and adherence to specifications. Based on these findings, we optimize the laser parameters and document the settings and observations. We share the test results with the customer, gather their feedback, and make any necessary adjustments. Once the customer is satisfied, we finalize and document the laser parameters and process steps to ensure consistent production.

Prototype Development:

As the next step, we develop a prototype based on the optimized laser process. We begin by refining the design using CAD software, incorporating any adjustments based on test results and customer feedback. Our team then fabricates the prototype using the calibrated laser machine, applying the finalized parameters to ensure precision and quality. We thoroughly inspect the prototype, ensuring it meets all specifications and performance criteria. This prototype serves as a tangible proof of concept, demonstrating the feasibility and effectiveness of the laser process for the customer's requirements.

Industrial Solution

Once the prototype phase is complete and the customer is satisfied with the batches processed using the laser system, we transition to developing an industrial solution. This involves scaling up the process to meet production demands, ensuring consistency and efficiency. We integrate the laser system into the customer's production line, providing comprehensive training for their staff. Our team continues to monitor performance, making any necessary adjustments to maintain optimal operation. This ensures a seamless transition from prototype to full-scale production, delivering reliable, high-quality results.

After-sales support

After delivering an industrial solution, we provide comprehensive aftersales service, including fast-track troubleshooting support. Our dedicated support team is available to address any issues promptly, ensuring minimal downtime and continuous operation. We offer regular maintenance, software updates, and technical assistance to keep the laser system running at peak performance. This commitment to ongoing support helps our customers achieve long-term success with their laser processing solutions.

Continuous Improvement

We also offer performance tracking and refurbishment services for the provided industrial laser machines. Our advanced monitoring system tracks machine performance in real-time, enabling proactive maintenance and early detection of potential issues. Additionally, we provide refurbishment options to upgrade and enhance the machine's capabilities for future developments. This ensures the longevity and adaptability of the laser system, supporting evolving production needs.

Laser Cleass-1 Service

x-PK Engineering offers a specialized Laser Class 1 Certification Service for clients who seek to develop their own machinery and integrate the cutting-edge x-PK Laser system. Laser Class 1 certification ensures compliance with stringent safety standards, particularly vital in environments where laser technology is employed.

It designates a laser system as inherently safe during operation under normal usage conditions. This classification is granted to devices with enclosed laser sources, preventing exposure to hazardous radiation. As a result, Laser Class 1 devices can be used without additional safety measures or protective gear, making them suitable for a wide range of applications across industries.

x-PK Engineering supports clients throughout the certification process, guiding them through the intricacies of safety compliance. Our experienced team assists in designing and implementing the necessary safeguards to achieve Laser Class 1 certification for the integrated system. This includes enclosure design, interlock installation, and comprehensive testing to ensure compliance with regulatory standards.

By partnering with x-PK Engineering for Laser Class 1 certification, clients benefit from our expertise and commitment to safety. Our tailored approach ensures that the integrated x-PK Laser system not only meets regulatory requirements but also provides peace of mind for operators and users alike. With our support, clients can confidently develop and deploy their machinery, knowing that safety is paramount.